Basicmeaning
CVTmeanscontinuouslyvariabletransmission,itsEnglishnameisContinuouslyVariableTransmission,orCVTforshort.ItwastheDutchwhoinventedthiskindofvariablespeedtransmissionmechanism,andthetransmissionwithitsdeviceisalsocalledacontinuouslyvariabletransmissionoracontinuouslyvariabletransmission.Thebiggestdifferencebetweenthiskindoftransmissionandordinaryautomatictransmissionisthatiteliminatestheneedforcomplexandheavygearcombinedvariabletransmission,andonlyusestwosetsofpulleysforvariabletransmission.Thedesignconceptisveryingeniousbychangingthecontactradiusofthedrivingwheelandthedrivenwheeltransmissionbelttochangespeed.BecausetheCVTcanachievecontinuouschangesinthetransmissionratio,soastoobtainthebestmatchbetweenthedrivetrainandtheengineoperatingconditions,improvethefueleconomyandpowerofthevehicle,andimprovetheconvenienceofthedriverandtheridecomfortoftheoccupants,soitItisanidealautomobiletransmissiondevice.TheCVTcaralsohasitsowngears,suchasparkinggearP,reversegearR,neutralgearN,forwardgearD,etc.,butthecarforwardsautomaticallyshiftsverysmoothly,withoutthefeelingofsuddenjump.
Класификация
За да се реализира непрекъснато променливо предаване, в зависимост от режима на предаване, могат да бъдат приети три режима: течно предаване, електрическо предаване и механично предаване.
Liquidtransmission
Liquidtransmissionisdividedintotwocategories:oneishydraulictype,whichismainlycomposedofpumpsandmotorsorvariablespeedtransmissiondevicescomposedofvalvesandpumps,suitableforsmallandmedium-sizedPowertransmission,hydraulictypeincludestwokindsofhydrostatictypeandhydraulicmechanicaltype.Theothertypeishydraulictype,whichadoptshydrauliccouplingorhydraulictorqueforvariablespeedtransmission,whichissuitableforhighpower(afewhundredtoseveralthousandkilowatts).Themainfeaturesofliquidtransmissionare:largespeedrange,shockabsorptionandoverloadprevention,hightransmissionefficiency,longlife,andeasyautomation:highmanufacturingaccuracyisrequired,thepriceismoreexpensive,theoutputcharacteristicisconstanttorque,andthesliprateisrelativelyhigh.Large,oilleakageislikelytooccurduringoperation.
Electricdrive
Electricdriveisbasicallydividedintothreecategories:oneiselectromagneticslidingtype,whichistoinstallanelectromagneticslipclutchintheasynchronousmotor,bychangingitsexcitationcurrentToadjustthespeed,whichisarelativelybackwardmethodofspeedadjustment.Itscharacteristicsaresimplestructure,lowcost,convenientoperationandmaintenance:maximumsliding,lowefficiency,seriousheatgeneration,notsuitableforlong-termloadoperation,soitisgenerallyonlyusedforlow-powertransmission.ThesecondtypeistheDCmotortype,whichrealizesspeedregulationbychangingthemagneticfluxorchangingthearmaturevoltage.Itischaracterizedbyalargespeedrangeandhighaccuracy,buttheequipmentiscomplicated,costly,anddifficulttomaintain.Itisgenerallyusedinthemediumpowerrange(tenstohundredsofkilowatts),andhasbeengraduallyreplacedbyACmotors.ThethirdtypeisACmotortype,whichadjustsspeedthroughpolechange,voltageregulationandfrequencyconversion.Themostpracticalapplicationisvariablefrequencyspeedregulation,thatis,avariableamplitudeconverterisusedtoobtainthevariableamplitudepowersupply,andthenthemotorisdriventochangespeed.Itischaracterizedbygoodspeedregulationperformance,largerange,highefficiency,automaticcontrol,smallsize,andwideapplicablepowerrange:mechanicalcharacteristicsareconstanttorqueinthespeedreductionsection,lowefficiencyatlowspeeds,andoperationisnotstableenough,thepriceishigh,andmaintenanceProfessionalsarerequired.Inrecentyears,thefrequencyconverterhasdevelopedrapidlyasanadvancedandexcellenttransmissiondevice,whichhashadacertainimpactonthemechanicalcontinuouslyvariabletransmission.
Mechanicaltransmission
Themaincharacteristicsoftraditionalmechanicaltransmissionare:stablespeed,lowsliprate,reliablework,constantpowermechanicalcharacteristicsandpoorimpact,soitisgenerallysuitableformedium,Lowpowertransmission,hightransmissionefficiency,simplestructure,convenientmaintenance,andrelativelycheapprice;butthepartsprocessingandlubricationrequirementsarehigh,theloadcapacityislow,theoverloadresistanceandimpactresistancearepoor,soitisgenerallysuitableformedium,Low-powertransmission.
InthenewCVTmechanism,asectorgearisinstalledontheadjustablegearhubandlocatedontheoutercircumferenceofthesynchronousgearthroughaconnectingshaft.Thegearonthesectorgearmesheswiththegearontheoutercircleofthesynchronousgear.Theoutersideofthegearisfixedwithoneendofthegearrod,thusforminganadjustablegear.Whentheadjustablegearrotatesaroundthebendingdirectionofthegearrodtodrivetheringgear,theservomechanismisusedtoadjustthegearshaftandtheringgearshaft.Inthisway,thenumberofteethoftheinnerringgearactingbetweentwoadjacentracksischanged,thetransmissionratioischanged,andthesteplessspeedchangecanberealized.
ThenewCVThasacompactstructure,smallfootprint,lowcost,hightransmissionefficiency,canrealizeeffectivetransmissionunderhighloads,isveryconvenienttouse,andisconvenientforlarge-scalepopularization.
Theperformanceofthevariable-inclinecontinuouslyvariabletransmissionismoresuperior,andmanytechnicalindicatorsexceedpeople'srequirementsforthecontinuouslyvariabletransmission.
Тип превозно средство.
Често срещаните безстепенни трансмисии включват хидравлични механични безстепенни трансмисии и метални ремъчни безстепенни трансмисии (VDT-CVT). AudiA6, което може да се види на вътрешния пазар и възприема тази технологияНякои модели, BYD (G3), Nissan (Sunshine, Teana, Sylphy, Qash qai,Tiida),Palio(Sienna,WeekendWind),HondaCivicand,Fit( само за нови), MG3SW, Cowin, GreatWall (автомобили от серията Tengyiseries), Emgrand (EC7, EC7-RV/Vision) и други термомодели, предпочитат широкомащабни автобуси, произведени от Volvo.
Исторически произход
Произход на непрекъснато променливи трансмисии и автоматични трансмисии
Automatictransmissionsarebornforeasyoperationandreducedrivingfatigue.Thegear-shiftingsystemThecontrolmodecanbedividedintohydraulicallycontrolledhydraulicautomatictransmissionandelectronicallycontrolledhydraulicautomatictransmission;accordingtothechangemodeoftransmissionratio,itcanbedividedintosteppedautomatictransmissionandcontinuouslyvariableautomatictransmission.Therefore,thecontinuouslyvariabletransmissionisactuallyakindofautomatictransmission,butitismuchmorecomplicatedthanthecommonautomatictransmission,andthetechnologyismoreadvanced.
Thebiggestdifferencebetweenthecontinuouslyvariabletransmissionandthecommonhydraulicautomatictransmissionisinthestructure.Thelatteriscomposedofahydraulicallycontrolledgeartransmissionsystemwithgears.WhatitcanachieveisbetweentwoContinuouslyvariabletransmissionbetweengears,whilethecontinuouslyvariabletransmissioniscomposedoftwosetsofvariablespeedwheelsandatransmissionbelt,whichissimplerinstructureandsmallerthantraditionalautomatictransmissions.Inaddition,itcanfreelychangethetransmissionratio,soastorealizethefull-rangesteplessspeedchange,sothatthespeedchangeismorestable,withoutthefeelingof"pause"whenthetraditionaltransmissionshifts.
Безстепенна трансмисия
AudiMultitronic непрекъснато променлива/ръчно интегрирана трансмисия
Audi’sMultitronictransmissionisbasedontheoriginalcontinuouslyvariabletransmissionAtransmissioncomponentcalledamulti-piecechainbeltisinstalledonthebasis.Thiscomponentgreatlyexpandstheuserangeofthecontinuouslyvariabletransmission.Itcantransmitandcontrolthepeakpoweroutputupto280N·m,anditstransmissionratioexceedsthepreviousLimitvaluesofvariousautomatictransmissions.Theobviousadvantagesofthistransmissionarelessenergyconsumptionandfasterresponse.Fromtheperspectiveoftheoverallperformanceofthevehicle,the0-100km/haccelerationtimeoftheAudiA62.8sedanequippedwithMultitronictransmissionis1.3fasterthanthatofordinaryautomatictransmissionmodelsofthesamelevel.s,thefuelconsumptionper100kilometershasbeenreducedby0.9L.
Multitronicalsousesabrand-newelectroniccontrolsystemtoovercometheshortcomingsoftheoriginalcontinuouslyvariabletransmission.Forexample,whengoingupanddown,thesystemcanautomaticallydetecttheslopeandassistthevehicleindrivingbyadjustingthespeedratiotoincreasethepoweroutputorincreasetheengine'sbrakingtorque.
Comparedwithtraditionalautomatictransmissions,Multitronichashigherflexibility.Whenaddingordeletingshiftingmodes,youonlyneedtochangethecomputerprogramtochangethegearratioandradius,soitcanbemoreflexibleDifferenttypesofengineswithdifferentoutputcharacteristicsareusedtogether.
CowinCVT
CowinCVTusestheVT1FcontinuouslyvariabletransmissionproducedbytheGermanZFcompany.Togetherwithitsexcellentengine,thissetofpowerandtransmissionThesystemsallcomefromBMWMINICOOPER.Thecontinuouslyvariabletransmissionhas4drivingmodes:continuouslyvariabletransmission,automaticcruise,sportsmodeand6-speedmanual.Whencombinedwithelectronicthrottle,itisclosertointelligentcontrol.Cowin'sfuelconsumptionperhundredkilometerswithCVTtransmissionisonly0.3Lincreasefromtheoriginal.(Manufacturer'snumber).
PalioSpeedgear
Palio(Siena,weekendwind)Speedgearisahand/self-integratedelectronicallycontrolledcontinuouslyvariabletransmission(ECVT),NanjingFiattooktheleadinapplyingittosmallcars.Itprovidestwoshiftmodes:electronicallycontrolledsteplessautomaticshiftmodeand6-speedsequentialmanualshiftmode.Driverscanchoosedifferentshiftmethodsaccordingtotheirpreferences.Speedgearconsistsofahydraulictorqueconverter,twovariable-diametersteelpulleysandatransmissionmetalbelt(acertainnumberofsteelsheetsandtwo9-layersteelbelts).Ithasawidertransmissionratioandacontinuouslyvariabletransmission.Featuresofsimplestructureandcompactsize.
FitCVT
Fit’sCVTcontinuouslyvariabletransmissionisspeciallydesignedforsmallcars.Itbelongstoanewgenerationofsteelbeltcontinuouslyvariableautomatictransmission,whichallowstwoHightorquetransmissionbetweenthetwopulleys,smoothoperation,hightransmissionefficiency,isbetterinsmallcars.Fit'sCVTtransmissionalsohasSgear(sportsmode),whichnotonlypursuessmoothness,lowfuelconsumption,butalsohasnoshortageofdrivingpleasure.
CVTtechnologyhasonlybeenusedinautomobilesformorethantenyears,butitsadvantagesovertraditionalmanualandautomatictransmissionsareobvious:
1.SimplestructureandvolumeSmall,fewparts,thecostaftermassproductionisdefinitelylowerthanthecostofthecurrentordinaryautomatictransmission;
2.Ithasawideworkingspeedratiorange,whichiseasytoformanidealmatchwiththeengine,therebyimprovingcombustionProcess,therebyreducingfuelconsumptionandemissions;
3.Има висока ефективност на предаване, ниска загуба на мощност и висока икономичност.
Разбира се, CVT технологията също има своите слабости. Например, трансмисионният ремък лесно се поврежда и не може да издържи големи натоварвания.
CVTtechnologyhasdevelopedrapidly,andmajorautomakersarestrengtheningresearchanddevelopmentinthisfield.Especiallyinthefuturewhenhybridelectricvehicleshavebroadprospects,thestatusandroleofCVTareirreplaceable,anditwillbethegeneraltrendoffuturetransmissiondevelopment.
Други модели: JointventurevehiclessuchasVolkswagenTiguan.
Балансирана планетарна безстепенна трансмисия
Technicalintroduction:ThistechnologyusestwosetsofgearsetstoformaThebalanceendofthecontrolthusrealizesthespeedchange.Thebalanceendislikeabalanceinabalancedstate.Itonlyneedsasmallforcetobreakthebalanceandmakethebalanceendrotate.Bychangingthemagnitudeofthisforce,therotationspeedofthebalanceendcanbecontrolledtoachieveshifting.
Schematicdiagramdescription:1istheinputshaftand13istheoutputshaft.Thebevelsungear7andthesungear14arefixedlyconnectedbyanintermediateshaft.Thetwoendsoftheintermediateshaft15arerespectivelyinsertedinthemiddleoftheinputshaft1andtheoutputshaft13tobeslidablyconnected.Theplanetarygearcarrier19isinslidingconnectionwiththeconnectingshaft18oftheinputshaft1andthebevelgears3and4.Thebevelgears3and4arefixedlyconnectedbyashaft.Thebalanceendbracket9isfixedlyconnectedwiththeconicalgearring5andslidinglyconnectedwiththeplanetarygear11.Thebalancegear6isslidablyconnectedtotheintermediateshaftandfixedlyconnectedtothebalancebracket9.Theoutputshaft13isfixedlyconnectedwiththeringgear10.16isthatthecontrollerisadamperoramotor.
Workingprinciple:Assumingthatthebevelgear5isfixedanddoesnotrotate,whentheinputshaft1drivesthebevelgear2torotateinthepositivedirection,thebevelgears3and4makethebevelThesungear7andthesungear14arereversed.Atthistime,thebevelgear4givesthebevelringgear5apositiveforce.Thereversalofthesungear14causestheplanetarygearcarrier9(balanceendbracket9)toproduceareversalforce.Atthistime,thereversalforceandtheforwardrotationforceontheconegear5areequalinmagnitudeandoppositetoeachothertoformabalance.End,sothebevelgear5andthebalancebracket9donotrotate.Atthistime,aslongastheconegear5andthebalancebracket9rotateundertheactionofexternalforceandchangethespeed,theoutputendwillchangespeed.Theimagepointofviewisthatthebalanceendislikeabalanceinabalancedstate,onlyasmallexternalforcecanbreakthebalance.Bycontrollingthisverysmallforce,thespeedofthebalanceendcanbecontrolledtoachieveshifting.Ifthemotorisusedtocontrolthebalanceendreverserotation,thefunctionoftheclutchcanalsoberealized.
Useasetofdatatoexplain:thebevelgear5ofthedifferentialgearsethas50teeth,andtheotherbevelgearshave10teeth.Theplanetaryreductiongearsetsungear14has10teeth,andtheinternaltoothsungear10has30teeth.Atthistimethebalancedendisformed.Assumingthatthebalanceenddoesnotmove,theinputshaft1rotatesforward6timesperunittime,theconicalsungear7andthesungear14reverse4times,andtheoutputshaftrotatesforward1.33times.Theinput/outputratiois4.5to1,whichactsasareducer.Atthistime,ifthebalanceendreversestheoutputend,itwillslowdown.Whenthebalanceendreversespeedandtheinputendspeedreachacertainratio,theoutputenddoesnotrotate,sothatthefunctionoftheclutchisrealized.Atthistime,ifthebalanceendrotatesforwardandaccelerates,theoutputendacceleratesuntiltheinputend,balanceendandoutputendhavethesamespeedandreacharatioofonetoone.
Controlinstructions:Thedampercontrolispreferredinthisdesign,becausethehigherthedampercontrolspeed,thelowertheloss.Inthedesign,theforcethatmakesthebevelgear5rotateintheforwarddirectionisgreaterthantheforceinthereversedirectionoftheplanetarygearcarrier9tocausethebalanceendtorotateforward.Inthisway,onlythedampercanbeusedtocontrolthebalanceendtoachieveshifting.Theexcessforcewillnotbewasted,itwillbetransferredthroughthebevelgear7andfinallyactontheoutputend.Motorcontrolwillreduceefficiencyduetotheneedforadditionalpower,butitcanbeusedforclutchcontrol.
Efficiencyanalysis:Themostcriticalaspectofthistechnologyisthestabilityofthebalanceendandtheefficiencyofthegear.Thebetterthestability,thesmallerthecontrolforce,thehighertheefficiency.Intermsofstability,thesystemmustusehelicalgears.Thereareotherwaystoimprovestability.Inthegeartransmission,itisassumedthateveryone-stagegearconsumes1%oftheforce,thentheefficiencyofthetransmissionwiththisstructureiscloseto94%whenthevehiclestartsthroughthefive-stagegeartransmission.Whenthevehiclespeedreaches40kilometersperhour,theefficiencyiscloseto97%.Whenreachingspeedsabove80kilometersperhour,theefficiencyiscloseto100%.Atthistime,thespeedattheinputendandtheoutputendarethesame,andthetransmissionislikeadriveshaftwithonlyaslightresistanceconsumptionduetothebearing.
Technicaladvantages:ThistechnologyhasthecommonadvantagesofCVTcontinuouslyvariabletransmissionandgeartransmission.Therefore,thistechnologycanshowitssuperiorityevenmoreintermsofspeedincrease,hightorqueandhighspeed.Thistechnologycanalsorealizethefunctionoftheclutchatthesametime.
Разходно предимство:Основните компоненти на тази технология са зъбни колела, а контролните компоненти са амперси и двигатели. По-малко части.
Marketadvantage:Thistechnologycannotonlybeappliedtovariousvehicles,butalsotovariousothermachinerythatrequiresdifferentgearratios.Iftheinputendandtheoutputendarereversed,itcanalsobeusedasasteplessspeedincreaserforlargewindturbines,makingiteasiertochangespeed.Theapplicationrangeisverywide.
Състояние на технологията:Тази технология в момента е в теоретичен етап, а примерен дизайн и софтуерна симулация са в ход.