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Stone cutting machine



Mainfeatures

1.Thecuttingknifesetisplacedontheupperpartofthestoneconveyingtableandplacedontheframe.Thepositioningguideplateisfixedbetweenthecuttingknifesets;thecuttingknifesetconsistsofamotor,abelt,andaknife.Itconsistsofawheelshaftandacuttingtool,andthecuttingtoolisfixedonthecutterwheelshaft.Thiskindofstonecuttingmachinecancutstoneswithdifferentdepthsrespectively,andcanprocessstoneslessthan1m3,whichcanturnwasteintotreasure,greatlysavestoneresources,andalsohelpprotecttheenvironment.Varioustypesofstonescanbemechanicallycut,andtheprocessingefficiencyishigh.Inaddition,theeffectiveuseofsmallstonesmakestheproductioncostlower.

2.Intheprocessofmechanicalprocessing,thecommonmethodsofplatecuttingincludemanualcutting,semi-automaticcuttingmachinecuttingandCNCcuttingmachinecutting.Manualcuttingisflexibleandconvenient,butmanualcuttinghaspoorquality,largedimensionalerrors,largematerialwaste,largefollow-upprocessingworkload,harshworkingconditionsandlowproductionefficiency.Amongthesemi-automaticcuttingmachines,theprofilingcuttingmachinehasbetterqualityofcuttingworkpieces.Becauseitusesacuttingdie,itisnotsuitableforsingle-piece,small-batchandlarge-scalecutting.Althoughothertypesofsemi-automaticcuttingmachinesreducethelaborintensityofworkers,theirfunctionsaresimpleandareonlysuitableforcuttingsomemoreregular-shapedparts.Comparedwithmanualandsemi-automaticcuttingmethods,CNCcuttingcaneffectivelyimprovetheefficiencyandcuttingqualityofplatecutting,andreducethelaborintensityoftheoperator.Withthedevelopmentofthemodernmachineryindustry,therequirementsforworkefficiencyandproductqualityofsheetmetalcuttinghavealsoincreasedatthesametime.Therefore,themarketpotentialofCNCcuttingmachinesisstillgreat,andthemarketprospectsarerelativelyoptimistic.

3.JudgingfromtheapplicationofvariousCNCcuttingmachines,thetechnicallevelandoverallperformanceofthedomesticallyproducedCNCcuttingmachineshavemadegratifyingprogress,graduallycatchingupwiththeinternationaladvancedlevel.Meettheneedsofusersandfurtherimprovemarketcompetitiveness.SomedomesticCNCplasmacuttingproductshaveformedtheirownuniquecharacteristicsinmanyaspects,achieving"automation,multi-functionandhighreliability".Insomerespects,thetechnicalperformanceoftheproductevenexceedsthatofforeignproducts.ImprovingtheproductionefficiencyandcuttingqualityoftheCNCcuttingmachine,reducingthecostofproductionanduse,improvingtheautomationlevelandsystemstabilityofthewholemachine,andimprovingthesystemfunctionshavebecomethedirectionofitstechnologicaldevelopment.

Compositionandpurpose

Thestonecuttingmachineiscomposedofacuttingknifeset,astoneconveyingtable,apositioningguideandaframe.Thestonecuttingmachineismadeofiron,suitablefordrycuttingandwetcuttingofvarioustypesofstone,Buildingmaterials,ceramictiles,granite,marble,cementslabs,redbricks,refractorybricks,etc.,areessentialtoolsforhomedecoration.

Thestonecuttingmachinecancutstonesatdifferentdepths,andcanprocessstoneslessthan1m3,whichcanturnwasteintotreasure,greatlysavestoneresources,andalsohelpprotecttheenvironment.Varioustypesofstonesaremechanicallycutandprocessed,andtheprocessingefficiencyishigh.Inaddition,theeffectiveuseofsmallstonesmakestheproductioncostlower.

Operatingprocedures

Beforework

1.Wearworkclothesandgoggles.Thefemaleworkerhasherlonghaircurledupandputonaworkcap.

2.Performdetailedinspectionsonthepowerswitch,thetightnessofthesawblade,thesawbladeguardorthesafetybaffle.Theoperatingtablemustbestableandadequatelightingshouldbeprovidedfornightoperations.

3.Turnonthemainswitch,testitforafewlapswithoutload,andallowittostartafterconfirmingsafety.

Whenworking

1.Itisstrictlyforbiddentooperatewithgloves.Ifdustiscausedduringoperation,wearamaskorfaceshield.

2.Don'ttrytocutsmallworkpiecesthatarenotclamped.

3.Thiscuttingmachineonlyallowscuttingprofiles.

4.Donotperformstrongcuttingandsawingoperations,andmakethemotorreachfullspeedbeforecutting.

5.Nooneisallowedtostandbehindthesaw.Eitherhandorraisethearm.

6.Donotoperatewhentheguardisnotinplace,anddonotputyourhandswithin15cmofthesawblade.

7.Thepowersupplymustbecutoffbeforerepairingorreplacingparts,andwaitforthesawbladetostopcompletely.

8.Ifabnormalsoundisfound,stopcheckingimmediately.

Afterworking

1,turnoffthemainpower

2Cleanandtidyuptheworkbenchandtheground

Thecircumferentialspringstaggeredanti-backlashstructureofthetwo-piecedesktopstonecuttingmachine,twothindesktopstonecuttingmachinesaresettogether,eachofwhichhastwodesktopstonecuttingmachinesCircumferentialtroughsareequippedwithshortpostsontheendfaceofthedesktopstonecuttingmachinetoinstallsprings.Whenassembling,makethespringhaveenoughtension,sothattheleftandrightsidesofthetwothintablestonecuttingmachinesaretightlyattachedtotheleftandrightsidesofthewidetablestonecuttingmachinetoeliminatethegapbetweenthetoothsides.

Therearetwowaystosupporttheballscrewofthedesktopstonecuttingmachineontheworktable.Oneistheformofsinglesupport;theotheristheformofsupportatbothends.Thedesktopstonecuttingmachineclampstheouterringofapairoftaperedrollerbearingsandpreloadsit,whichimprovestherotationaccuracyofthebearing,increasestherigidityofthebearingdevice,andreducesthevibrationofthebearingwhenthemachineisworking.Thefunctionsofthemainpinsareasfollows:

①Controlline-theselectionendofthedevice,althoughthereis4KFLASHin89C51,inordertofacilitatethewiringandthestorageofvariousprograms,theinternalprogrammemoryisnotused,soGround,readinstructionsfromexternalprogrammemory.Stone

②——Thestrobingendofthedesktopstonecuttingmachinetoreadtheexternaldatastorageseparately.

④RESET——resetterminal,whentheinputresetsignalcontinueshighlevelformorethantwocycles,thedesktopstonecuttingmachinecompletestheresetinitializationoperation.

③ALE——Addresslatchcontrolterminal.Whenthesystemisexpanded,ALEcontrolstheloweight-bitaddressoutputbytheP0portandsendsittothelatchforstoragetoachievedataandaddressisolation.Inaddition,ALEoutputspositivepulsesatafixedfrequencyof1/6crystaloscillator,whichcanbeusedasanexternalclockortimingpulse.

Industrydevelopment

Inmycountry’slightstonecuttingmachineindustry,theindustrialaddedvalueaccountsforabout35%ofGDP,andmorethanone-thirdofthegrossnationalproductismadeupoflightstonecuttingmachinesIndustrycreation.TheInstituteofMechanicalSciencehasproposedanadvancedlightstonecuttingmachinetechnologysystemdiagramcomposedofmulti-leveltechnologygroups.

Thefirstlevelishigh-quality,high-efficiency,low-consumption,cleanbasiclightstonecuttingmachinetechnology,whichisthecoreofadvancedlightstonecuttingmachinetechnology.Itiswidelyusedinbasicprocessessuchascasting,forging,welding,heattreatment,surfaceprotection,andmachining.

Thesecondlevelisthenewlightstonecuttingmachineunittechnology.Drivenbymarketdemandandemergingindustries,thisisabrand-newlightstonecuttingmachinetechnologyformedbycombininghigh-techtechnologiessuchaselectronics,information,newmaterials,newenergy,environmentalscience,systemsengineering,andmodernmanagement.SuchasCNCtechnology,cleanerproductiontechnology,roboticsandsoon.

Thethirdlevelistheintegrationtechnologyofadvancedlightstonecuttingmachine.Thisisformedbytheapplicationofinformationtechnologyandsystemmanagementtechnologythroughtheintegrationoftheabovetwolevelsoftechnologythroughthenetworkanddatabase.SuchasFMS,CIMS,IMSandvirtualtechnology.

InthearticleAdvancedLightweightStoneCuttingMachineTechnologyandItsManufacturingTrends,eightmanufacturingtrendsandcharacteristicsofadvancedlightweightstonecuttingmachinetechnologyarepointedout:

①Number--islightThecoreofstonecuttingmachinemanufacturing;

②Exquisite--isthekeytomanufacturing;

③Extreme--isthefocusoflightstonecuttingmachinemanufacturing;

④Self--istheconditionofmanufacture;

⑤Set--isthemethodofmanufacture;

⑥Net--istheroadforthemanufactureoflightstonecuttingmachines;

⑦Wisdom--istheprospectofmanufacturing;

⑧Green--isthenecessityofmanufacturinglightstonecuttingmachines.

Italsopointsoutthattheeightaspectsofnumber,precision,extreme,self,collection,net,wisdom,andgreenpenetrateeachother,dependoneachother,promoteeachother,andformawhole;theymustberootedintheresearchandmanufacturingof"mechanical"Itselfandthetheoryandmechanismofthe"lightstonecuttingmachine"itself;eightaspectsoftechnologyshouldberesearched,developed,andmanufacturedbasedonthistheoryandmechanism,andcomplementthisfoundation,andultimatelyservethelightstonecuttingmachineindustry.manufacture.

Features

(1)Simpleoperation,environmentalprotection,clean,convenient,professional,precise,highqualityandefficient.

(2)Itcancutallkindsofceramictilesinastraightline,suchaswalltiles,floortiles,three-dimensionaltiles,ceramicplates,vitrifiedporcelaintilesandflatglass.

(3)Stonecuttingmachineequipmentcannotonlycutsmoothly,butalsoincreasetheefficiencybymorethan5times,thelifeofthecutterwheelisextendedby2to4times,thecuttingedgeisneat,lowcost,nonoise,lightweight,useandcarryAllareconvenient,sotheyarewellreceivedbythemajorityofconstructionworkers.

Installationmethod

1.Placetworailsparalleltothegroundfirst.Itswidthisaswideasthewalkingwheelofthecuttingframe.

2.Puttherackontheparalleltrack,andmoveitbackandforthcompletelytothetrackandmovefreely.

3.Putthemainbodyofthestonecutterontheframe,thefourrollersonthemainframeshouldbecompletelyconsistentwiththechannelsteelontheframe,andthemovementdirectionofthemainframeshouldbethesameasthatoftheframe.Thedirectionscrossat90degreesandeachmovesfreely.

4.Installthepowersothatthemotorisfirmlyconnectedtothehostthroughthemotortripod,andthemotoraxisdirectionandthehostdirectioncrosshorizontallyandvertically.

5.Installthebelt

6.Installtheguard.

7.Startthemotorandcheckthattherotationdirectionofthesawbladeshaftisconsistentwiththedirectionindicatedbythearrowontheguard.

8.Installthesawblade.Connectthewaterpipe.

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