Mainfeatures
1.Thecuttingknifesetisplacedontheupperpartofthestoneconveyingtableandplacedontheframe.Thepositioningguideplateisfixedbetweenthecuttingknifesets;thecuttingknifesetconsistsofamotor,abelt,andaknife.Itconsistsofawheelshaftandacuttingtool,andthecuttingtoolisfixedonthecutterwheelshaft.Thiskindofstonecuttingmachinecancutstoneswithdifferentdepthsrespectively,andcanprocessstoneslessthan1m3,whichcanturnwasteintotreasure,greatlysavestoneresources,andalsohelpprotecttheenvironment.Varioustypesofstonescanbemechanicallycut,andtheprocessingefficiencyishigh.Inaddition,theeffectiveuseofsmallstonesmakestheproductioncostlower.
2.Intheprocessofmechanicalprocessing,thecommonmethodsofplatecuttingincludemanualcutting,semi-automaticcuttingmachinecuttingandCNCcuttingmachinecutting.Manualcuttingisflexibleandconvenient,butmanualcuttinghaspoorquality,largedimensionalerrors,largematerialwaste,largefollow-upprocessingworkload,harshworkingconditionsandlowproductionefficiency.Amongthesemi-automaticcuttingmachines,theprofilingcuttingmachinehasbetterqualityofcuttingworkpieces.Becauseitusesacuttingdie,itisnotsuitableforsingle-piece,small-batchandlarge-scalecutting.Althoughothertypesofsemi-automaticcuttingmachinesreducethelaborintensityofworkers,theirfunctionsaresimpleandareonlysuitableforcuttingsomemoreregular-shapedparts.Comparedwithmanualandsemi-automaticcuttingmethods,CNCcuttingcaneffectivelyimprovetheefficiencyandcuttingqualityofplatecutting,andreducethelaborintensityoftheoperator.Withthedevelopmentofthemodernmachineryindustry,therequirementsforworkefficiencyandproductqualityofsheetmetalcuttinghavealsoincreasedatthesametime.Therefore,themarketpotentialofCNCcuttingmachinesisstillgreat,andthemarketprospectsarerelativelyoptimistic.
3.JudgingfromtheapplicationofvariousCNCcuttingmachines,thetechnicallevelandoverallperformanceofthedomesticallyproducedCNCcuttingmachineshavemadegratifyingprogress,graduallycatchingupwiththeinternationaladvancedlevel.Meettheneedsofusersandfurtherimprovemarketcompetitiveness.SomedomesticCNCplasmacuttingproductshaveformedtheirownuniquecharacteristicsinmanyaspects,achieving"automation,multi-functionandhighreliability".Insomerespects,thetechnicalperformanceoftheproductevenexceedsthatofforeignproducts.ImprovingtheproductionefficiencyandcuttingqualityoftheCNCcuttingmachine,reducingthecostofproductionanduse,improvingtheautomationlevelandsystemstabilityofthewholemachine,andimprovingthesystemfunctionshavebecomethedirectionofitstechnologicaldevelopment.
Compositionandpurpose
Thestonecuttingmachineiscomposedofacuttingknifeset,astoneconveyingtable,apositioningguideandaframe.Thestonecuttingmachineismadeofiron,suitablefordrycuttingandwetcuttingofvarioustypesofstone,Buildingmaterials,ceramictiles,granite,marble,cementslabs,redbricks,refractorybricks,etc.,areessentialtoolsforhomedecoration.
Thestonecuttingmachinecancutstonesatdifferentdepths,andcanprocessstoneslessthan1m3,whichcanturnwasteintotreasure,greatlysavestoneresources,andalsohelpprotecttheenvironment.Varioustypesofstonesaremechanicallycutandprocessed,andtheprocessingefficiencyishigh.Inaddition,theeffectiveuseofsmallstonesmakestheproductioncostlower.
Operatingprocedures
Beforework
1.Wearworkclothesandgoggles.Thefemaleworkerhasherlonghaircurledupandputonaworkcap.
2.Performdetailedinspectionsonthepowerswitch,thetightnessofthesawblade,thesawbladeguardorthesafetybaffle.Theoperatingtablemustbestableandadequatelightingshouldbeprovidedfornightoperations.
3.Turnonthemainswitch,testitforafewlapswithoutload,andallowittostartafterconfirmingsafety.
Whenworking
1.Itisstrictlyforbiddentooperatewithgloves.Ifdustiscausedduringoperation,wearamaskorfaceshield.
2.Don'ttrytocutsmallworkpiecesthatarenotclamped.
3.Thiscuttingmachineonlyallowscuttingprofiles.
4.Donotperformstrongcuttingandsawingoperations,andmakethemotorreachfullspeedbeforecutting.
5.Nooneisallowedtostandbehindthesaw.Eitherhandorraisethearm.
6.Donotoperatewhentheguardisnotinplace,anddonotputyourhandswithin15cmofthesawblade.
7.Thepowersupplymustbecutoffbeforerepairingorreplacingparts,andwaitforthesawbladetostopcompletely.
8.Ifabnormalsoundisfound,stopcheckingimmediately.
Afterworking
1,turnoffthemainpower
2Cleanandtidyuptheworkbenchandtheground
Thecircumferentialspringstaggeredanti-backlashstructureofthetwo-piecedesktopstonecuttingmachine,twothindesktopstonecuttingmachinesaresettogether,eachofwhichhastwodesktopstonecuttingmachinesCircumferentialtroughsareequippedwithshortpostsontheendfaceofthedesktopstonecuttingmachinetoinstallsprings.Whenassembling,makethespringhaveenoughtension,sothattheleftandrightsidesofthetwothintablestonecuttingmachinesaretightlyattachedtotheleftandrightsidesofthewidetablestonecuttingmachinetoeliminatethegapbetweenthetoothsides.
Therearetwowaystosupporttheballscrewofthedesktopstonecuttingmachineontheworktable.Oneistheformofsinglesupport;theotheristheformofsupportatbothends.Thedesktopstonecuttingmachineclampstheouterringofapairoftaperedrollerbearingsandpreloadsit,whichimprovestherotationaccuracyofthebearing,increasestherigidityofthebearingdevice,andreducesthevibrationofthebearingwhenthemachineisworking.Thefunctionsofthemainpinsareasfollows:
①Controlline-theselectionendofthedevice,althoughthereis4KFLASHin89C51,inordertofacilitatethewiringandthestorageofvariousprograms,theinternalprogrammemoryisnotused,soGround,readinstructionsfromexternalprogrammemory.Stone
②——Thestrobingendofthedesktopstonecuttingmachinetoreadtheexternaldatastorageseparately.
④RESET——resetterminal,whentheinputresetsignalcontinueshighlevelformorethantwocycles,thedesktopstonecuttingmachinecompletestheresetinitializationoperation.
③ALE——Addresslatchcontrolterminal.Whenthesystemisexpanded,ALEcontrolstheloweight-bitaddressoutputbytheP0portandsendsittothelatchforstoragetoachievedataandaddressisolation.Inaddition,ALEoutputspositivepulsesatafixedfrequencyof1/6crystaloscillator,whichcanbeusedasanexternalclockortimingpulse.
Industrydevelopment
Inmycountry’slightstonecuttingmachineindustry,theindustrialaddedvalueaccountsforabout35%ofGDP,andmorethanone-thirdofthegrossnationalproductismadeupoflightstonecuttingmachinesIndustrycreation.TheInstituteofMechanicalSciencehasproposedanadvancedlightstonecuttingmachinetechnologysystemdiagramcomposedofmulti-leveltechnologygroups.
Thefirstlevelishigh-quality,high-efficiency,low-consumption,cleanbasiclightstonecuttingmachinetechnology,whichisthecoreofadvancedlightstonecuttingmachinetechnology.Itiswidelyusedinbasicprocessessuchascasting,forging,welding,heattreatment,surfaceprotection,andmachining.
Thesecondlevelisthenewlightstonecuttingmachineunittechnology.Drivenbymarketdemandandemergingindustries,thisisabrand-newlightstonecuttingmachinetechnologyformedbycombininghigh-techtechnologiessuchaselectronics,information,newmaterials,newenergy,environmentalscience,systemsengineering,andmodernmanagement.SuchasCNCtechnology,cleanerproductiontechnology,roboticsandsoon.
Thethirdlevelistheintegrationtechnologyofadvancedlightstonecuttingmachine.Thisisformedbytheapplicationofinformationtechnologyandsystemmanagementtechnologythroughtheintegrationoftheabovetwolevelsoftechnologythroughthenetworkanddatabase.SuchasFMS,CIMS,IMSandvirtualtechnology.
InthearticleAdvancedLightweightStoneCuttingMachineTechnologyandItsManufacturingTrends,eightmanufacturingtrendsandcharacteristicsofadvancedlightweightstonecuttingmachinetechnologyarepointedout:
①Number--islightThecoreofstonecuttingmachinemanufacturing;
②Exquisite--isthekeytomanufacturing;
③Extreme--isthefocusoflightstonecuttingmachinemanufacturing;
④Self--istheconditionofmanufacture;
⑤Set--isthemethodofmanufacture;
⑥Net--istheroadforthemanufactureoflightstonecuttingmachines;
⑦Wisdom--istheprospectofmanufacturing;
⑧Green--isthenecessityofmanufacturinglightstonecuttingmachines.
Italsopointsoutthattheeightaspectsofnumber,precision,extreme,self,collection,net,wisdom,andgreenpenetrateeachother,dependoneachother,promoteeachother,andformawhole;theymustberootedintheresearchandmanufacturingof"mechanical"Itselfandthetheoryandmechanismofthe"lightstonecuttingmachine"itself;eightaspectsoftechnologyshouldberesearched,developed,andmanufacturedbasedonthistheoryandmechanism,andcomplementthisfoundation,andultimatelyservethelightstonecuttingmachineindustry.manufacture.
Features
(1)Simpleoperation,environmentalprotection,clean,convenient,professional,precise,highqualityandefficient.
(2)Itcancutallkindsofceramictilesinastraightline,suchaswalltiles,floortiles,three-dimensionaltiles,ceramicplates,vitrifiedporcelaintilesandflatglass.
(3)Stonecuttingmachineequipmentcannotonlycutsmoothly,butalsoincreasetheefficiencybymorethan5times,thelifeofthecutterwheelisextendedby2to4times,thecuttingedgeisneat,lowcost,nonoise,lightweight,useandcarryAllareconvenient,sotheyarewellreceivedbythemajorityofconstructionworkers.
Installationmethod
1.Placetworailsparalleltothegroundfirst.Itswidthisaswideasthewalkingwheelofthecuttingframe.
2.Puttherackontheparalleltrack,andmoveitbackandforthcompletelytothetrackandmovefreely.
3.Putthemainbodyofthestonecutterontheframe,thefourrollersonthemainframeshouldbecompletelyconsistentwiththechannelsteelontheframe,andthemovementdirectionofthemainframeshouldbethesameasthatoftheframe.Thedirectionscrossat90degreesandeachmovesfreely.
4.Installthepowersothatthemotorisfirmlyconnectedtothehostthroughthemotortripod,andthemotoraxisdirectionandthehostdirectioncrosshorizontallyandvertically.
5.Installthebelt
6.Installtheguard.
7.Startthemotorandcheckthattherotationdirectionofthesawbladeshaftisconsistentwiththedirectionindicatedbythearrowontheguard.
8.Installthesawblade.Connectthewaterpipe.